Polyurethane molding

Polyurethane Molding: Experience and Innovation since 1924

Since 1924, Valpolymer has been manufacturing rigid and flexible polyurethane foam products for a variety of industrial sectors. Thanks to a consistent approach to innovation and quality, the company is able to develop custom projects, from feasibility studies to finishing and delivery of the finished product. Polyurethane molding is one of Valpolymer's core processes, distinguished by precision, versatility, and craftsmanship combined with advanced technology.

Polyurethane Molding Process: From Design to Finish

Valpolymer follows every stage of the polyurethane molding process, offering a complete and personalized service.

Feasibility study

Each project begins with a technical feasibility study, which analyzes critical issues and opportunities, providing a thorough assessment and detailed quote. This step ensures the correct choice of polyurethane and the most suitable molding method.

Design

Using advanced CAD systems, the company handles 3D design and development of objects for interior design and other industrial sectors, ensuring precision and aesthetic consistency.

FEM structural analysis

Thanks to FEM structural analysis, Valpolymer simulates product behavior in real-world conditions, optimizing thicknesses, volumes, and weight to ensure maximum safety and performance.

Prototyping

Before proceeding to production, functional prototypes are created to allow the customer to test the project, verify ergonomics and approve the final design.

Molding and finishing

The heart of the process is polyurethane molding, which is performed in-house to the customer's specifications. Each piece is then finished to produce a ready-to-use product that complies with technical specifications.

Packaging and logistics

The process concludes with secure, customized packaging and efficient logistics, ensuring timely shipments in Italy and abroad, maintaining the integrity of the products until delivery.